Gather and record operating and cost data

Submitted by coleen.yan@edd… on Wed, 07/27/2022 - 15:54

Management Accounting

Management accounting focuses on identifying, presenting, and interpreting information for:

  • Formulating strategy
  • Planning and controlling activities
  • Decision-making
  • Optimising the use of resources
  • Disclosing information to shareholders, employees, and other individuals external to the organisation
  • Safeguarding assets

It is a system of collection and presentation of relevant economic information relating to an enterprise for planning, controlling, and decision-making.

Types of Costs

Cost is a measurement, in monetary terms, of the amount of resources used for the production of goods or rendering services. In economic terms, a cost involves giving away some benefit to obtain some other thing of value.

The main classifications of costs include:

Types of cost

Product cost: Includes all the costs of getting a product ready for sale. In manufacturing terms, this includes all the costs of running a factory up to the point of sale. The costs are charged to the product and treated as an asset until the item is sold. The main product manufacturing costs are as follows:

  1. Material costs: The cost of raw materials required to make the product.
  2. Labour costs: The cost of wages and other related costs to make the product.
  3. Factory overhead costs: All other costs associated with running a factory such as rent, electricity, telephone, insurance and accounting fees. Output for a manufacturer may be measured in units produced, direct labour hours, or machine hours. Output for a service industry will depend on the industry and may be measured in hours.

Period cost: The costs incurred in disposing of the goods, general administration costs, and financial expenses. These costs are incurred by all firms irrespective of whether they are manufacturers, retailers, wholesalers or service providers. They are called period costs because they are generally expended and incurred over a particular period of time, regardless of production. These include the following:

  1. Marketing costs, e.g. selling and distribution costs
  2. Administration costs
  3. Accrued and expired prepaid expenditure
  4. Financial costs, e.g. interest, discount allowed

Direct cost: Major items of cost that can be directly traced to the final product or service and may comprise the following:

  1. Direct materials, including raw materials, are used to make the product.
  2. Direct labour incurred in making the product, e.g. wages or salaries.

Indirect cost: This includes all other costs that cannot be easily traced to the final product. These costs may comprise the following:

  1. Indirect materials, e.g. paint, nails, glue, cotton wool, and cleaning materials.
  2. Indirect labour, or labour not spent directly on the product, e.g. services provided by people not directly involved in manufacturing the product such as cleaners, security staff, clerical staff, supervisors, and maintenance personnel.
  3. Factory overhead, including all costs that cannot be allocated directly to the product and may include fixed factory overhead costs, e.g. administration costs such as electricity, telephone, water, and stationery.

Fixed cost: Costs that tend to remain the same for a period of time, e.g. rent, rates, insurance and depreciation. As output levels increase, the total fixed cost per item tends to decrease.

Example: Fixed cost calculation
Tomato farmers checking the data

A small business leases a factory at an annual rent of $36,000. The business produces around 50,000 kilograms (kg) of product per year. If the business produces below 20,000 kg, it would not be viable for the business to continue operating. The range of production is between 20,000 – 50,000 kg, and the cost per unit is calculated as follows:

Kilograms Produced Fixed Costs per Annum Cost per Kg
20,000
20,000
$30,000
$30,000
$1.50
30,000 $30,000 $1.00
40,000 $30,000 $0.75
50,000 $30,000 $0.60

Variable costs: Total variable costs are those costs that tend to increase as output levels increase. However, on a per-unit or per-hour basis, a variable cost tends to remain the same for a period of time over a relevant range of output.

Variable costs include direct materials and direct labour.

Variable costs

If the cost of a direct material is $2, the cost per unit can be calculated as follows: 1

Kilograms Produced Fixed Costs per Annum Cost per Unit
20,000
20,000
$40,000
$30,000
$2.00
30,000 $60,000 $2.00
40,000 $80,000 $2.00
50,000 $100,000 $2.00

Semi-variable costs: These tend to increase as output increases but not in direct proportion. These costs are both fixed and variable. All indirect costs that cannot be identified as fixed costs fall into this category, e.g. repairs and maintenance. The annual fixed component will increase per kg produced.

Other costs: Other costs that may be incurred include historical cost, budgeted cost, prime cost, and conversion cost. Historical costs are recorded in the ledger and may be compared with budgeted costs which are not recorded in the double entry accounting system but are used for control purposes. Prime cost is the total cost of the direct manufacturing costs, which include direct materials and direct labour. Conversion costs are the costs of converting raw material into a finished product and include direct labour and factory overheads.

Where equipment is purchased to use in the business, this is regarded as a cost but is recorded in the accounting system as a non-current asset and not as an expense. Salaries and wages are recorded as expenses. Other costs adjusted at the end of the accounting period include prepaid and accrued expenses, e.g., insurance or wages.1

Manufacturing vs Non-manufacturing Organisations

Young female employee in sterile clothes is checking packages ready to be delivered

Manufacturing organisations are businesses that sell goods that they have manufactured or produced. Costs associated with this type of organisation consist of those involved in making the product, such as direct labour, direct materials and factory overhead (see Cost Elements).

Example: Semi-variable costs

The following example sets out the increase in total cost where an annual fixed cost of $10,000 increases by 20¢ per kg produced. As more units are produced, the cost per kg decreases:

Kilograms Produced Fixed Costs per Annum Costs per Kg
20,000
20,000
$14,000
$30,000
$0.70
30,000 $14,000
$30,000
$0.54
40,000 $18,000 $0.45
50,000 $20,000 $0.40

Non-manufacturing organisations are businesses profiting from selling business functions and services. For example, an accounting firm is a non-manufacturing organisation as it sells accounting services to a business instead of a “tangible” product.

There are five (5) main differences between a manufacturing and non-manufacturing organisation:

  Manufacturing Non-manufacturing
Product Output is in the form of physical goods or commodities. Product output is in the form of services that are intangible, e.g. consultancy, training, and maintenance.
Inventory Stocks are based on the units produced and sold within a period. These are in line with the forecast and business trends. Do not have an inventory; they only produce services when a client requires them. However, the demand for the type of service is already within the scope of the business.
Customers Goods are produced even if the customers do not ask for them. The demand for a certain product is considered to control production. Service is only produced when the customer requires it but is designed in advance for when the need arises.
Labour Some manufacturers have their labour processes automated to reduce the production cost, although it still requires intensive labour skills. Services require people with specific skills and knowledge to produce the service offered.
Location Requires a physical location to create the products and to store them for inventory. Do not usually require a physical site to produce the service.

Differences between manufacturing and non-manufacturing organisations2

Manufacturing organisations would also incur expenses that are not directly part of the physical product but are necessary for business operations. These expenses are called non-manufacturing costs. These include:

Selling expenses: These are expenses relevant to sales. Examples include:

  • Marketing expenses
  • Sales personnel salaries
  • Commission expenses
  • Advertising
  • Administrative expenses: These are expenses involved in business operations but does not include production and sales. Examples include:
  • Administrative staff salaries
  • Executive salaries
  • Accounting expenses
  • Office Supplies

Income Statements for Manufacturing Organisations

Business couple on discussion of wooden products

Manufacturing organisations have complex accounting systems as they need to keep track of the costs throughout the production process until the products are sold. First, we need to know how the inventory cost flow equation is used.

Unknown balances can be calculated using the basic cost flow equation:

Transfers Out (TO) = Beginning Balance (BB) + Transfers In (TI) – Ending Balance (EB)

Formula: Basic cost flow equation

The following schedules are needed to prepare an income statement for a manufacturing company:

  1. Raw materials placed in production: The cost of direct and indirect materials used during production.
  2. Cost of goods manufactured: The cost of goods completed and transferred out of work-in-progress inventory to finished goods inventory.
  3. Cost of goods sold (COGS): The cost of goods that are sold and transferred out of finished goods inventory into the cost of goods sold.
Example: Income statement for Old Oaks Furniture

Old Oaks Furniture has the following income statement schedules for 30 June:

Schedule of Rw Materials Placed in Production Month Ended 30 June
Raw materials inventory, beginning balance (BB)   $30,000
Add current period raw materials purchases (TI)   $12,000
Raw materials available for production   $42,000
Less raw materials inventory, ending balance (EB)   $16,000
Raw materials placed in production (TO)   $26,000
Less indirect materials included in factory overhead   $3,000
Direct materials placed in production   $23,000
Schedule of Cost of Goods Manufactured Month Ended 30 June
WIP inventory, beginning balance (BB)   $45,000
Add current period manufacturing costs:    
   Direct materials $23,000  
   Direct labour $35,000  
   Factory overhead $87,000  
Total current period manufacturing costs (TI)   $145,000
Total cost of work in process   $190,000
Less WIP inventory, ending balance (EB)   $16,000
Cost of goods manufactured (TO)   $174,000
Schedule of Cost of Goods Sold Month Ended 30 June
Finished goods inventory, beginning balance (BB)   $120,000
Add cost of goods manufactured (TI)   $174,000
Cost of goods available for sale   $294,000
Less finished goods inventory, ending balance (EB)   $125,000
Cost of goods sold (TO)   $169,000

This will be the income statement for Old Oaks Furniture for 30 June:3

Old Oaks Furniture Income Statement Month Ended 30 June
Sales   $215,000
Cost of goods sold   $169,000
Gross profit   46,000
Less operating (non-manufacturing) expenses:    
Selling   $19,000
General and administrative   $24,000
Operating profit   $3,000
Sub Topics

Costing Systems

Two engineers inspecting quality of a machine

Costing is the proper allocation of expenditure and involves the collection of costs for every order, job, process, service or unit. These systems are made up of principles and rules that are commonly used to determine the cost of manufacturing goods or providing services. There are various costing systems used by organisations.

Read more on costing systems

Read this short article for information that will directly assist you with your assessments.

Absorption Method

Absorption costing is a traditional method of costing where all manufacturing costs (direct materials, direct labour, and overhead) are charged to the inventory and turned into assets. However, selling and administrative expenses are charged to expenses. Manufacturing costs are classified as expenses until the inventory is sold. 

The absorption method is typically used for the internal reporting of the business.

Income statement for Old Oaks Furniture

Inventory Expenses
direct materials
direct labour
overhead
selling expenses
administrative expenses
Absorption Method Example:

Simply Furnished produced 35 pieces of kitchen cabinets in October. Suppose that the following is the cost structure for the kitchen cabinets:

Direct materials $3,005
Add: Direct labour $2,500
Add: Variable overhead $2,000
Add: Fixed overhead $3,000
Total Production Cost $10,505

Using the absorption costing method, the product cost per unit will be calculated as:

Production cost per unit = Total production cost / Total units produced

$10,505 / 35 = $300

The company sold 30 pieces at the end of the month, with each unit sold at $375. Using the production cost per unit, an absorption income statement can be produced. This will determine the sales, cost of goods sold, and any other variable period costs.

Simply Furnished Income Statement for Month Ended 31 October
Sales (a) $11,250  
Less: Cost of goods sold (b) $9,000  
Gross profit (c)   $2,250
Operating expenses    
Selling expenses (d) $5,007  
Add: General and admin. expenses $3,000  
Total operating expenses   $2,007
Net operating income (e)   $243

Sales = Number of units sold x Selling price per unit

Cost of goods sold (COGS) = Number of units sold x Production cost per unit

Gross profit = Sales – COGS

  1. Selling expenses = Fixed selling expenses + Variable selling expenses x Number of units sold. For this example, the value of the operating expenses is as follows:
    1. Fixed selling expenses: $5,000
    2. Variable selling expenses: $0.25 per unit
    3. General and admin. expenses: $3,000
  2. Net operating income = Gross profit – Total operating expenses. Note that income statements using the absorption method will only show the net operating income based on the number of products sold.4

Direct (Variable) Costing

Potter busy calculating on cost

Direct costing is an alternative form of costing for fixed manufacturing overhead. In direct costing, the fixed manufacturing overhead is not debited to the work-in-process account but is written off as an expense in the period within which it is incurred. In the absorption costing method, both fixed and variable manufacturing overhead are debited to the work-in-process account, e.g. the product absorbs all manufacturing costs, including fixed manufacturing overhead.

With direct costing, fixed manufacturing overhead is not treated as product cost but is treated as a period cost. Retailers and wholesalers use direct costing and do not include fixed overhead costs as part of acquiring goods; only the direct purchasing cost and inwards charges are recorded. Many service industries include all overhead, including non-product fixed costs, when costing a service. This is referred to as “full costing”.

Where fixed manufacturing overhead is excluded from the cost of a product using direct costing, inventory values at the end of the accounting period will be lower than values reported using the absorption method, and there will also be a difference in the reported profits for the periods.

Read more on Variable costing

Read the following short article on Variable costing for information that will directly assist you with your assessments.

Example: Calculating manufacturing costs

Calculate the manufacturing cost per unit for the following product using both the absorption and direct costing methods. The number of units produced is 10,000.

Absorption method

Direct material costs $25,000
Direct labour costs $35,000
Variable factory overhead $20,000
Fixed factory overhead $20,000
  $100,000

Cost per unit = Total production cost / Total units produced = $100,000 / 10,000 = $10

Direct material costs $25,000
Direct labour costs $35,000
Variable factory overhead $20,000
  $80,000

Cost per unit = Total production cost / Total units produced = $80,000 / 10,000 = $8

The value of inventory at the end of the accounting period if 2,000 units are in stock is as follows:

Absorption method: 2,000 x $10 = $20,000

Direct costing method: 2,000 x $8 = 16,000

Example: Direct costing method

Let us create an income statement for Simply Furnished for the month of November using the direct costing method. The values are as follows:

Direct materials $3,500
Direct labour $2,500
Variable overhead $2,000
Fixed overhead $1,500
Fixed selling expenses $2,000
Variable selling expenses $0.25 per unit
General and administrative expenses $1,500
Units produced 50
Units sold 40 (10 left in ending finished goods inventory)
Selling price per unit $375

Calculate first for the production cost per unit:

Direct materials $3,500
Add: Direct labour $2,500
Add: Variable overhead 2,000
Total Production Cost $8,000

Using the direct costing method, the product cost per unit will be calculated as:

Production cost per unit = Total production cost / Total units produced

$8,000 / 50 = $160

Next, calculate the contribution margin income statement under direct costing:

Simply Furnished Income Statement for Month Ended 30 November
Sales (a)     $15,000
Variable Costs:      
COGS (b)   $6,400  
Add: Selling expenses (c)   $10  
Total variable costs      $6,410
Contribution margin (d)     $8,590
Fixed Cost:      
Fixed overhead   $1,500  
Add: Fixed selling expenses   $2,000  
Add: General and admin. expenses $1,500    
Total fixed expenses     $5,000
Net operating income (e)     $3,590
  1. Sales = Number of units sold x Selling price per unit
  2. Cost of goods sold (COGS) = Number of units sold x Production cost per unit
  3. Selling expenses = Variable selling expenses x Number of units sold
  4. Contribution margin = Sales – Total variable costs
  5. Net operating income = Contribution margin – Total fixed expenses5

Management accounting information is for internal purposes and does not need to comply with this external reporting standard Accounting Standard AASB 102 Inventories.

Read the refer to Accounting Standard AASB 102 Inventories for information.

Read the following short article for information on journals that will directly assist you with your assessments.

Activity-based Costing (ABC)

Watch the following short video for information that will directly assist you with your assessments: (2:50):

The advantage of using ABC is that it focuses on processes that incur costs and enables management to view costs from the perspective of what causes the cost. ABC can also be used in service organisations. The three (3) approaches to ABC are as follows:

  • Manufacturing overheads are allocated to products
  • Product-related costs are allocated to products
  • All costs are allocated to products

Allocating manufacturing overheads to products is the most common approach.

ABC is a two-stage process of assigning costs to products. The first stage requires the establishment of activity cost pools. The second stage identifies cost drivers for each activity cost pool. Activity cost pools collect costs that are driven by homogeneous activities. The costs for each pool are assigned to individual products in proportion to the amount of cost driver used for each product. ABC allocates overhead based on the amount of overhead activity actually used by each product.

Activity cost pools can be identified at the following levels:

Activity costs
  • Unit level: Activities required by each unit produced, e.g. machine-related costs where each unit requires machining.
  • Batch level: Activities performed for each batch of products, e.g. setting up for each production run.
  • Product level: Activities that support particular products, e.g. product development and product testing.
  • Facility level: Activities that are necessary to sustain a department’s or firm’s general processes, e.g. administration, depreciation, insurance, and rates.

Activity areas and cost drivers will vary between manufacturing organisations as follows:

Activity Cost Pool Cost Driver
Materials handling No. of requisitions for materials
Quality testing No. of items tested
Machine maintenance Machine hours
Product development Square metres
Factory administration Supervision, maintenance, cleaning, electricity, power, and lighting

Table: Activity cost drivers

The example below sets out the differences between the conventional method of cost accounting and the ABC method.

Example: Allocation of factory overheads

A manufacturer produces two (2) types of cleaning products. Using conventional costing and allocating costs between two (2) products, factory overheads are allocated as follows:

  Product A Total Product B
Sales 145,000 250,000 105,000
Less: COGS      
Direct materials 30,000 55,000 25,000
Direct labour 28,000 48,000 20,000
Factory overhead 42,000 72,000 30,000
Gross profit 45,000 75,000 30,000

In the example above, overhead is allocated at 150% of direct labour.

Using the ABC method, the cost pools for the allocation of factory overheads are handling of materials, machine costs, quality testing, and factory administration.

The overheads are allocated as follows:

  Total Product A Product B
Sales 250,000 145,000 105,000
Less: COGS      
Direct materials 55,000 30,000 25,000
Direct labour 48,000 28,000 20,000
Factory overhead 72,000    
Handling materials   15,000 10,000
Machine costs   7,000 5,000
Quality testing   5,000 3,000
Factory administration   15,000 12,000
  175,000 100,000 75,000
Gross profit 75,000 45,000 30,000

The application rates for manufacturing industries and service-related activities can be calculated in the same manner, although the cost pool's cost drivers will be different.

Example: Recovery rates for a restaurant
Chef and staff calculating the costs

A restaurant has prepared the annual budget as follows:

Activity Cost Pool Budgeted Cost Driver Cost Driver Budgeted Level
Purchasing material $6,000 No. of orders 2,000
Preparing materials $15,000 Hours of preparation 3,000
Serving customers $21,000 No. of customers 10,500
Cleaning $6,000 No. of items 20,000
Keeping records $6,405 No. of customers 10,500

The recovery rates are as follows: 1

Purchasing material:    6,000 / 2,000    3,000

Preparing materials:    15,000 / 3,000    5,000

Serving customers:    21,000 / 10,500    2

Cleaning:    6,000 / 24,000    0.25

ABC costing what is it and how to calculate costs using it:

Read the following short article for information on ABC costing and how to calculate costs using it. The reading will directly assist you with your assessments.

Process Costing

Organisations that produce large numbers of the same or similar products using mass production techniques do not track costs to specific batches or jobs. Costs are accumulated by each department or process through which the product passes. These costs are then allocated to inventories according to the number of units completed by each department. The method of cost accumulation and allocation is known as process costing. Industries that use process costing include oil, brewing, food, and chemicals.

Materials being the process and direct labour, factory overhead, and new materials are added at different stages during the process. A process will operate at all times during working hours apart from breakdowns. New units are started, move through the process and are output as the finished product.

Here is a video that explains how to prepare a Production Cost Report.

Watch the following short video for information that will directly assist you with your assessments: (10:24):
Example: Process costing

A company commences work on 4,000 units at the beginning of the month, and at the end of the month, 500 are incomplete. Costs for the month are as follows:

Direct materials $220,000
Direct labour $171,000
Factory overhead $266,000

To allocate costs to the completed units, a five (5) step process is followed:

  • Identify the physical units. Units completed during the month were 3,500: (4,000-500).
  • Calculate equivalent completed units. To calculate the equivalent completed units, it is necessary to convert the ending work-in-process to completed units. For example, if 500 units are 60% complete, this would be equivalent to 300 completed units (500×60%). As materials are added at the beginning of the process, the 500 units are complete with regard to materials.

The schedule for physical and equivalent completed units is shown below:

Equivalent Completed Units
  Physical Units Direct Materials Direct Labour Factory Overhead
Completed 3,500 3,500 3,500 3,500
Work in process 500 500 300 300
Units accounted for 4,000      
Work done to date   4,000 3,800 3,800
  • Identify total costs: $657,000 = ($220,000 + $171,000 + $266,000)
  • Calculate equivalent unit costs. To allocate costs, it is necessary to calculate costs per equivalent unit as follows:
Costs Total Direct materials Direct labour Factory overhead
Costs to be allocated $657,000 $220,000 $171,000 $266,000
Divide by equivalent units   4,000 3,800 3,800
Cost per equivalent unit $170 $55 $45 $70
  • Allocate total costs.
Costs Total Direct materials Direct labour Fancy overhead
Cost per equivalent unit $170 $55 $45 $70
Allocation of costs        
Direct materials 27,500 (500 x $55)    
Direct labour 13,500   (300 x $45)  
Factory overhead 21,000     (300 x $70)
  62,000      
Completed units 595,000 (3,500 x $170)    
Total costs allocated $657,000      

The five (5) step procedure for process costing can be summarised in a cost of production report. The cost of production report for the above example is set out below:

Cost of Production Report for the Month of XXXX:1

Equivalent Completed Unites
  Physical Units Direct Materials Direct Labour Factory Overhead
Completed 3,500 3,500 3,500 3,500
Work in process 500 500 300 300
Units accounted for 4,000      
Work done to date   4,000 3,800 3,800
Equivalent Completed Units
  Physical Units Direct Materials Direct Labour Factory Overhead
Costs        
Costs to be allocated 657,000 220,000 171,000 266,000
Divide by equivalent unit   4,000 3,800 3,800
Cost per equivalent unit 170 55 45 70
Allocation of costs        
Direct materials 27,500 (500 x $55)    
Direct labour 13,500   (300 x $45)  
Factory overhead 21,000     (300 x $70)
  62,000      
Completed units 595,000      
Total costs allocated $657,000      

Job Costing  

Matured woman holding paper and calculator

Job costing, also referred to as project-based accounting, is the process of tracking costs and revenue for each individual project.

Job costing looks at each project in detail, breaking down the costs of labour costs, materials and overhead. It's preferable to other methods of costing and is used in the construction business since it accounts for a wide range of costs.

Job costing is also used in a variety of fields, including manufacturers, creative agencies, law firms, and more, and is calculated by accumulating the cost of labour, assets and overhead on a specific job.

How to Calculate Job Costing

Read the following short article for information that will directly assist you with your assessments.

Operation Costing

Operation costing is a hybrid cost accounting system and is suitable for organisations that manufacture batches of similar products. Direct materials are accounted for in the same manner as job costing. Conversion costs and equivalent completed units are accounted for in the same manner as process costing.

Example: Operation costing

A manufacturer has the following costs for the month of April:

Direct materials    
Batch 1 – Standard (400 items) $12,000  
Batch 2 – Varnished (600 items)    
Cutting 24,000  
Varnish 9,000 $45,000
Direct labour    
Cutting 15,200  
Assembly 14,500  
Varnish 6,300 36,000
Factory overhead    
Cutting 18,000  
Assembly 10,000  
Varnish 4,800 32,800
Total costs   $113,800

To allocate the costs, it is necessary to calculate the cost per unit per department for each element of costs:

Direct materials per unit    
Batch 1 (Cutting) $12,000 / 400 $30
Batch 2 $24,000 / 600 40
Cutting    
Varnished $9,000 / 600 15
Direct labour per unit    
Cutting $15,200 / 1,000 15.20
Assembly $14,500 / 1,000 14.50
Varnished $6,300 / 600 10.50
Factory overhead per unit    
Cutting $18,000 / 1,000 18
Assembly $10,000 / 1,000 10
Varnished $4,800 / 600 8

TABLE STARTS HERE

  Batch 1 Batch 2
  400 units 600 units
Cutting department        
Direct materials        
Batch 1 30.00      
Batch 2     40.00  
Direct labour 15.20   15.20  
Factory overhead 18.00 63.20 18.00 73.20
Assembly department        
Direct labour 14.50   14.50  
Factory overhead 10.00 24.50 10.00 24.50
Varnish department        
Direct materials Batch 2     15.00  
Direct labour     10.50  
Factory overhead     8.00 33.50
Cost per unit   87.70   131.20
Total cost per batch   35,080   78,720
Activity: Knowledge check: 1
Man thinking while looking at the computer

Reflect on the following optional questions. Take some time to work through them. If you are not sure, then review your learning, or conduct additional research, including reflecting on your own experience and the organisational procedures of any organisations you have worked with.

When you're ready, expand the accordion to reveal the answers.

  1. What is the difference between absorption costing and variable (direct) costing methods?
  2. Calculate the cost per unit using the direct costing method and the following cost elements: direct materials - $2,000, direct labour - $5,000, variable factory overhead - $10,000, and fixed factory overhead - $12,000. Assume there are 1,000 units. 
  3. In what circumstances would an organisation be likely to adopt ABC?
  4. Describe the cost drivers for the following cost pools:
    1. Issuing of materials
    2. Testing products 
    3. Maintenance of machinery
    4. Factory administration.
  5. What are the five (5) steps used in process costing?

1. In direct costing, the fixed manufacturing overhead is not debited to the work-in-process account but is written off as an expense in the period within which it is incurred.

In full costing, retailers and wholesalers use direct costing and do not include fixed overhead costs as part of acquiring goods; only the direct purchasing cost and inwards charges are recorded. Many service industries include all overhead, including non-product fixed costs, when costing a service.

2. (Direct materials + direct labour + variable factory overhead)/Number of units = ($2,000 + 5,000 + 10,000)/1,000 = $17

3. Possible circumstances include the following:

  • If an organisation’s overhead costs make up a significant percentage of overall expenses, it should use ABC. Distortions tend to escalate in overhead costs, so it is only proper to incorporate them. 
  • If an organisation wants to determine the true cost of products, it would have to employ ABC. It may be costly and tedious, but in the long run, the organisation can save hundreds of dollars

Cost drivers:

  1. Issuing of materials – number of issuance of materials
  2. Testing products – number of products tested
  3. Maintenance of machinery – machine hours
  4. Factory administration – supervision, maintenance, cleaning, electricity, power and lighting

4. The steps include:

  1. Identify the physical units.
  2. Calculate equivalent completed units. To calculate the equivalent completed units, it is necessary to convert the ending work-in-process to completed units.
  3. Identify total costs
  4. Calculate equivalent units.
  5. Allocate total costs.

Policies and Procedures

There are different features of organisational policies and procedures relevant to costing systems:

  • How the organisation’s procurement process ensures all purchasing expenses are accounted for: Policies and procedures likewise dictate the parameters of the procurement process according to inventory management (the kind or type of supplier, the order size, reorder point, economic order quantity) to control costs (ordering and carrying costs). This applies to the screening and selection of suppliers, purchasing or procurement.
  • How the organisation’s costing policies help ensure that all overhead, including non-product fixed costs, are included when costing a service: On the other side of the spectrum is the costing for the products offered. The policies and procedures aim to capture all the costs, whether direct or indirect, in the costing process. This ensures that the business appropriately allocates its production costs to each of its products and that customers are paying for their money’s worth. 
  • How the organisations’ documentation policies help ensure that expenses are recorded accurately: Policies and procedures typically include the documentation process to help ensure that expenses are recorded accurately. This goes for every business regardless of the costing system employed. It is noteworthy to say that documentation is vital for reporting, review and audit processes.

Data processing in a costing system goes through several stages, including data collection, input, processing, output and storage. Policies and procedures should be implemented which ensure that the risks inherent in each of these stages are adequately addressed by the application of various internal control activities.

Effective policies and procedures should address the following:

  1. How data is entered into the system: Controls need to be implemented, which must help assure that the data entered into the system is accurate, valid and complete (input controls).
  2. How the data is processed once it is in the system: Controls need to be implemented which ensure data is processed accurately and correctly (processing controls).
  3. How the outputs of the system are protected: The focus should be on controlling who can request outputs (user access privileges), how outputs are prepared, the format and content of outputs, and making sure all outputs are accounted for.

Policies and procedures implemented should also allow for the operation of key general controls across the organisation. These controls relate to the overall environment in which the costing system operates. Examples include:

  1. Physical controls: Concerned with protecting/restricting access to physical resources, e.g. keeping servers in a secure room and using locks to keep laptops secure.
  2. Segregation of duties: Involves the separation of employee duties and responsibilities so that an individual employee cannot engage in fraudulent activities without being detected. Ideally, key functions must be divided among different employees to ensure that there are checks and balances in place.
  3. User access to the system: This relates to the access of users to the costing system. Users need to have an appropriate, secure password.
  4. User risk awareness: Organisations need to ensure that the users of the costing system are aware of security threats & risks and that the organisation’s policies are followed.
  5. Data storage (backup) procedures and policies: Data is one of an organisation’s most valuable resources. Policies relating to access (restrict access), duplication, sending, and storage (offsite backup critical) of data should be implemented.

Management of Finance Operations

Smiling entrepreneur woman while holding a laptop looking at the camera

The major objective of responsibility accounting is to ensure targets and budgets are achieved, and managers are accountable for those items over which they have control. The staff involved with the management of finance need support to perform their roles competently. This support can be provided through the following:

  • Documentation procedures
  • Intranet-based information
  • Briefings and training sessions;
  • Helpdesk and access to expert advice

Examples of tasks and operations that require documented procedures include the following:

  • Purchasing and procurement
  • Wages and salary payments, and record-keeping
  • Maintaining journals, ledgers, and other record-keeping systems
  • Banking
  • Debt collection
  • Invoicing clients and customers
  • Maintaining a petty cash system
  • Ensuring security, accuracy, and currency of financial operations

To perform their duties effectively, all employees must follow the same procedures. These procedures need to be documented to ensure uniformity and to guide employees. The procedures may be provided to employees both electronically and manually. The resources of an organisation are as follows:

  • Human resources: The people who are involved in activities from repetitive tasks to strategic planning.
  • Material resources: Resources such as inventory and associated resources that are required for the manufacturing industry.
  • Financial resources: The combination of debt and equity financing which finances the activities of the organisation.
  • Miscellaneous resources: Includes operating expenses such as rent, electricity, licences, and telephones.
  • Capital asset resources: Noncurrent assets.6

Non-Financial Objectives

Qualitative as well as quantitative factors play an important part in the planning process of an organisation. Non-financial objectives also include maintaining control over information, assets, and the computer network. Organisations are required to comply with legislation, accounting standards, corporate governance principles and recommendations and ethical requirements.

Corporate governance may be summarised as a set of principles to ensure corporate direction, responsibility, and accountability. The ASX Corporate Governance Council has developed a framework of principles and recommendations as a practical guide for corporate governance procedures that should be adopted by corporate organisations.7

Accounting Professional and Ethical Standards Board (APESB) standards contain professional and ethical requirements relating to the conduct and performance of professional services and are mandatory for members of professional accounting bodies.8

The AASB is committed to developing, in the public interest, high-quality, understandable accounting standards that require the disclosure of transparent and comparable information in general-purpose financial statements. The purpose of accounting standards is to prescribe concepts that guide the selection, application, and disclosure of accounting policies and to require specific disclosure to be made in relation to accounting policies adopted in preparing and presenting financial reports.

The objective of Standard AASB108 - Accounting Policies, Changes in Accounting Estimates and Errors is to prescribe the criteria for selecting and changing accounting policies, together with the accounting treatment and disclosure of changes in accounting policies, changes in accounting estimates, and corrections of errors. The standard is intended to enhance the relevance and reliability of an entity’s financial statements and the comparability of those financial statements over time and with the financial statements of other entities. Disclosure requirements for accounting policies, except those for changes in accounting policies, are set out in AASB 101 - Presentation of Financial Statements.9

Most organisational practices and procedures include a code of conduct. Employees are required to comply with the code of conduct, which includes observing ethical behaviour with respect to anti-bullying, harassment, and discrimination towards fellow employees. There are various laws, legislative requirements, and regulations that must be complied with in respect of discriminatory behaviour. The Commonwealth Government and the State and Territory governments have introduced an anti-discrimination law to help protect people from discrimination and harassment. The following laws operate at a federal level, and the Australian Human Rights Commission has statutory responsibilities under them:

  • Age Discrimination Act 2004
  • Australian Human Rights Commission Act 1986
  • Disability Discrimination Act 1992
  • Racial Discrimination Act 1975
  • Sex Discrimination Act 1984 10

It is also important to build and nurture effective working relationships within the organisation. With respect to human rights, everyone has a responsibility to do the following:

  • Allow others to hold opinions different from their own
  • Allow others to refuse requests
  • Consider the needs and wishes of others as well as themselves
  • Not cause others to feel in danger or uneasy
  • Treat others with respect and dignity 10

Communication within the Organisation

Team on discussion

Organisations need to develop a structure that suits their purpose and environment. The structure must include clear communication processes and reporting chains to link employees, so they can work together to achieve the organisation’s mission, goals, and objectives. An organisation’s structure impacts the way people interact and communicate with one another. The more sections, departments, or divisions in the organisation, the more complex it becomes because there is more differentiation between members’ jobs and more levels between staff members and senior management.11

Effective communication techniques involve the following:

  • Practising active listening skills by maintaining eye contact and letting the other person speak
  • Using an appropriate tone of voice and displaying empathy and encouragement
  • Communicating factual information objectively and avoiding the use of misleading information
  • Operating in accordance with the organisation’s policies, procedures, and code of ethics
  • Caring about how others will react to messages and not prejudging or stereotyping people
  • Explaining complex ideas simply and directly
  • Being aware of the nonverbal signals in communication and being sensitive to feedback, and varying the communication to match
  • Giving proper personal space, especially when communicating with people from different cultures
  • Being sensitive towards the religious views of other cultures
  • Keeping the language simple and avoiding jargon
  • Speaking clearly and at the right pace
  • Pausing between sentences to allow time for comprehension
  • Not completing the customer’s or client’s sentences
  • Spelling out names and addresses if required
  • Not raising your voice or being patronising or condescending.

Oral communication may include two (2) types of questioning techniques, e.g. open questions and closed questions. Open questions encourage the other person to talk and provide general information, e.g. “What problems are you experiencing here?” Closed questions invite a “yes” or “no” answer, e.g. “Did you reach your targets for the month?”12

Written communication may involve memos, which may be formal or informal, and reports. Formal memos and reports may need to be prepared using a template in accordance with organisational practices and procedures and may be used by internal staff members to provide or gather information with respect to performance or reporting information.13

Intranet and Document Control

An intranet is a private computer network that uses Internet protocols to securely share part of the organisation’s information or operations with its employees. It is a private version of the Internet. Appropriate access is provided through password control and may also be available to employees working offsite. Maintaining information and procedures in electronic format allows employees to search for information and also enables information to be easily modified and updated.

The intranet-based information is a valuable resource for employees and allows access to information regarding financial plans, budgets, and procedures. The intranet can also be used as effective training and communication tool to provide messages and make announcements to employees.

Where budget information is printed out and used on a regular basis by an employee, there is a risk the information currently in use may be outdated. Employees may be alerted to a warning that states that once information is printed, it becomes “uncontrolled”. In this respect, the employee is required to ensure the documentation utilised is the most current version. When saving files, documents can be “controlled” by using dates and numbers to record the most current version.6

Record-Keeping

Close-up of man's hands typing on the computer

Financial management involves managing resources efficiently and effectively to achieve the objectives of the organisation. An organisation should determine and access the required resources for its operations and employ appropriate systems to convert the resources into outcomes that will assist the organisation in meeting its objectives.

A record-keeping system can be operated electronically or manually to record transactions. The data is analysed to provide information for control, decision-making, and planning. A paper-based system is where employees record data in books, registers, or cards.  In an electronic record-keeping system, computers and software are used to record data. The record-keeping process involves the input of raw data, human resources, and output which may include a report for financial management and planning.6

In brief, key management information requirements should include:

  • Timely: Information should be communicated in time so that the recipient of the information is given ample time to make decisions based on the information received.
  • Complete: Facts and figures should not be missing or concealed.
  • Relevant: Information should be communicated to the right person, one who can utilise the information to make sound decisions.
  • Accurate: Information should be fair and free from bias. It should not contain any arithmetical and grammatical errors.
  • Reliable:  The data needs to be consistent across multiple records and does not contradict the information from other resources) according to best practice data quality research
Read more about Data Quality

For more detailed information on the seven dimensions of the institutional environment, relevance, timeliness, accuracy, coherence, interpretability, accessibility, and quality, explore the information from the Australian Bureau of Statistics.

Security Systems

Security over assets is an area an organisation should focus on, as the loss of physical assets and data will result in a loss of profits for the organisation. Any reports of loss of inventory should be reported, documented, and investigated. Security should also be set in place to safeguard computer equipment to prevent hacking or data from being lost or attacked by viruses. Such incidents may:

  • Delay the supply of goods
  • Negatively impact the provision of services
  • Cause loss or corruption of data

Where an organisation is dependent on the use of computers, this may cause serious consequences and disruptions. Computer software should be protected to safeguard data and avoid deliberate corruption. All incidents should be recorded and reported for appropriate action.

An unprotected computer can be infected or hacked. Where a computer is connected to the Internet, information can flow freely, and a firewall and anti-virus software is required to prevent unauthorised access to computers and the network. Email is an essential communication tool, but it is also one of the most common ways for a virus to enter the computer system of an organisation and cause a breach of confidentiality and other serious problems. Many firms include a privacy statement in their e-mail messages, often in the signature text at the end of a message.

To ensure the safety of computer equipment and electronically stored information, you must consider the following:

  • Access to servers: Protecting the server and other key telecommunications equipment starts with physical security. Intruders who have physical access to a server can also get direct access to files and data on the server’s hard drives, enabling them to extract the usernames and passwords of every user on the system, destroy data, and may allow access to the server remotely. Servers should be securely locked to protect against unauthorised access.
  • Access to individual computers: Every computer should be configured to request a password before allowing access to the hard drive.
  • Screensaver: Activating a password-protected screensaver is a simple and very effective way to prevent unauthorised access to the files on a computer that is logged on.
  • Access to a network: Folders and files on the server must be configured to be shared. To control access to files or folders, sharing and access can be limited by either individual users or groups of users.
  • Encryption of sensitive files: Many software products contain a feature that will allow password protection of documents for sensitive information.
  • Backing up data: Data should be backed up regularly, e.g. daily, weekly, and monthly. It is critical to regularly back up the data files stored on the server and the hard drives of computers. The safest choice is to back up data to an external medium, e.g. CD, USB flash drive, or zip disk. The option chosen will depend on the amount of data that needs to be backed up.
  • Offsite storage: Contracts with any third party who is in possession of confidential client information should cover relevant security issues, including specific provisions that require all information to be properly stored and secured to prevent inappropriate access. The third party should also indicate how the facility is prepared for a disaster, that adequate backup systems are in place, and what their contingency plans are if emergencies or disasters occur. These measures will ensure that the client's information is protected.14

Managing Inventory

The efficient management of resources should be a priority for organisations. Where the production of goods and the provision of services are efficient, it will increase profitability. Inventory represents the finished goods that are acquired for sale, and in a manufacturing business, this may include raw materials, work in process, and finished goods. It is necessary to accurately determine how much inventory is to be kept on hand to minimise costs, theft, and obsolescence. If an insufficient inventory is held, valuable business sales may be lost.

In a manufacturing business, a shortage of raw materials will restrict production. A technique generally practised to control expenditure on inventory is the just-in-time method, where materials are purchased just in time for production to avoid an unnecessary build-up of inventory.6

Activity: Knowledge check: 2
Young woman working at night in the office

Reflect on the following optional questions. Take some time to work through them. If you are not sure, then review your learning, or conduct additional research, including reflecting on your own experience and the organisational procedures of any organisations you have worked with.

When you’re ready, expand the accordion to reveal the answers.

  1. What organisations are required to prepare a manufacturing statement?
  2. Identify whether the following costs are factory or non-factory expenses:
    1. Oil for machinery
    2. Wages paid to packaging staff
    3. Commission paid to a salesperson
    4. Accountant’s wages
  3. Give two (2) examples of both indirect labour and indirect materials.
  1. Manufacturing organisations are required to prepare s.
  2. For the following costs:
    1. Oil for machinery – factory
    2. Wages paid to packaging staff – factory
    3. Commission paid to the salesperson – non-factory
    4. Accountant’s wages – non-factory
  3. Indirect labour includes material handlers, mechanics, setup workers, and clean-up workers. Indirect materials include consumables such as cleaning chemicals, disposable tools, and protective devices.

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